High Shear Mixer Tetra Pak Scanima R200-200V

The Tetra Pak Scanima High Shear Mixer R200-200V is a vacuum recirculation unit designed for a wide range of applications in the dairy, beverage and food industry. The unit is fully automated to ensure an efficient and reliable mixing process. The efficient mixing system produces homogeneous and lump-free pdoructs, ready for further processing. High lights: high shear mixing, energy efficient, low raw material losses, fully automated, minimal air incorporation and self pumping. Working principle: The main component is a vacuum mixing tank with a turbo unit, located in a pump housing at the centre outlet of the tank. The turbo unit with a rotor and perforated stator ensures optimal wetting and processing. Mixing under vacuum de-aerates the product and reduces foam-related problems. The vacuum is also used to drive powder / liquid transport into the mixing tank below liquid level. This ensures optimal wetting of powders, improving mixing and promoting product quality. Powders and liquids are added automatically into the mixer during circulation. The process continues until all products have been added, and the mix is homogeneous. The automatic level control maintains an optimum level in the mixer, optimizing the rate of powder addition and securing efficient mixing. The rotor draws ingredients into the in-line mixing unit and pushes them out through the holes in the perforated stator. During this process, impeller wings at the bottom of the rotor subject the product to high shear. As the inline mixing unit is placed beneath the mixing tank, the product passes the mixing unit at least once. The unit exist out of: vacuum vessel, high-shear turbo unit, vacuum system with vacuumpump (Flowserve LEMB 91 AZ, year 2018, 64 m3/h, 33 mbar, 2,1 kW), hopper of ± 20 liter for addition of minor ingredients with product inlet, 2x liquid inlets including pneumatic valves (Alfa Laval with Thinktop head), automatic level control, manhole, CIP spraybowls, sight glass, light connection for inside the tank, load cells and several loose Alfa Laval Thinktop pneumatic valves which can be used on in and outlet. Capacity: up to 15.000 ltr/h of final product. Circulation: up to 25.000 ltr/h. Viscocity: max 300 cP. Mixing temperature without vacuum: max 90 °C and with vacuum: max 70 °C. Oil addition rate: up to 30 kg/min. Powder: up to 75 kg/min (depends on type of quality of the powder, milk powder / flavour / sugar / emulsifiers or stabilisiers). Pressure: max -1 / +0 Bar. Temperature: 0 / +100 °C. Volume: 370 liter. Net. volume: 200 liter. Motor: 18,5 kW - 400 V - 32 A - 2.955 rpm - 50 Hz - 3 Ph. Seal water: 160 ltr/h. Compressed air: 100 Nl/h. Total dimensions: 210 x 140 x 220 cm.